Automatic filling machines for jerrycans, drums and IBCs
AiCROV automatic machines take the operator out of the filling area. They locate each container, fill it by weight and, depending on the configuration, uncap, cap and seal it in the same pass. There are two ways to build them: in line, where containers advance from station to station, or on the pallet, where the machine comes to the containers.
Our automatic filling machines
EL2-E — in-line automatic filling machine for jerrycans and small containers
One of our advanced filling solutions for liquid or viscous products, for rectangular based metallic or plastic canisters, pails and jerrycans.
EL2-B — in-line automatic drum filling machine
Automatic in-line filling of steel and plastic drums from 60 to 250 litres, by weight, with uncapping, capping and sealing stations.
Robot Filler — fully automatic robotic filling machine for drums and IBCs
Robotic filling of jerrycans, drums and IBCs on a pallet: 3D vision finds each container, then the robot uncaps, fills, caps and seals.
SP3 — automatic filling machine for drums and IBCs on a pallet
With the Robot Filler, this is the most automated machine we build. The operator does not intervene during the cycle…
The Automatic liquid filling machines adapt to different types of liquid, viscous or foamy products and environments. They are suitable to fill 1 to 250 litres round or rectangular based metallic or plastic Drums, Barrels, Canisters and pails.
All our fully automatic equipment has an advanced system that allows completely automated filling, leading to full production control. You will also have a comprehensive supervision of the manufacturing process. In addition, all our automatic liquid filling machines can be adapted to hazardous environments (explosion proof execution if required).
Which automatic machine?
| If you fill… | Choose | Throughput |
|---|---|---|
| Jerrycans and bottles up to 30 L, continuously | EL2-E — in line | up to 900 containers/h (25 L) |
| Drums 60–250 L, continuously | EL2-B — in line | up to 130 drums/h |
| Drums and IBCs on a pallet, consistent formats | SP3 — Cartesian gantry | 65 drums/h · 15 IBC/h |
| Drums and IBCs on a pallet, mixed formats, no teaching | Robot Filler — robot with 3D vision | up to 120 canisters/h · 65 drums/h · 20 IBC/h |
*The SP25 with machine vision is also fully automatic on the pallet.*
In line or on the pallet?
In-line machines (EL2-B, EL2-E) reach the highest throughput because every station works at the same time on a different container, but the containers must be depalletised and travel on a conveyor. Pallet machines (SP3, Robot Filler) fill the containers where they stand, which suits drums and IBCs that arrive and leave on pallets and lines that change format often.
How AiCROVFill® controls the dose → our machine range
Main features
Discover the great advantages of our Automatic filling machines, designed to optimize your production process and ensure precision at every step:
- Fully automatic and precise filling with automatic tare in each filling cycle to ensure precise measurements.
- Quick and simple set up and configuration.
- Fully automatic filling quality control at the end of each filling cycle to ensure that the required tolerances are fulfilled.
- Automatic capping with torque control available to ensure that caps are applied securely and to the desired specifications.
- Modular and expandable configuration.
- Possibility of manufacturing in stainless steel and with special surface treatments for aggressive products and environments.
- Version for foaming, flammable, explosive and / or corrosive products.
- Fully customized conveyor line designs to seamlessly integrate with your specific production flow.
- Easily integrable with other equipment such as labellers, palletizers, and other production line devices.
- Parts in contact with the product with food grade certified materials (optional).
- Our machines come fully wired and ready for operation upon delivery.
Available accessories
Our Automatic liquid filling machines come with a wide range of accessories designed to meet even the most demanding production requirements. These optional features allow you to tailor the machine to your specific needs:
- Passive gas hood with pneumatic anti-drip system: This innovative accessory prevents product drips from contaminating the container and also helps to eliminate the accumulation of gases in the filling area.
- Product hose support system: don’t worry about the weight of the hose. This accessory will hold the hose and helps to avoid that pressures the dispenser.
- Electrostatic discharge control: For safety when filling flammable or explosive products, this system prevents the buildup of electrostatic charge, reducing the risk of sparks and ensuring a safer working environment.
- Filling recipes storage: This feature allows you to keep your filling recipes and use them in a new filling cycle.
- Overfill detection: The filling nozzle is equipped with a product detection system that actively monitors the filling level to prevent overfilling.
- Nitrogen purge: This accessory creates a nitrogen atmosphere inside the container to prevent electrical sparks or product oxidation.
Frequently Asked Questions
What level of automation do the automatic filling machines offer?
AiCROV automatic filling machines are 100% automatic, including container transport and positioning. They enable fully controlled and precise filling and, depending on the container type, can also automate uncapping, capping, and sealing operations.
Is an AiCROV automatic machine easy to use for operators without technical experience?
Yes. AiCROV automatic machines are intuitive and user-friendly. We also provide specialized operator training, ensuring safe and efficient operation from day one.
Why choose an AiCROV automatic liquid filling machine?
AiCROV automatic filling machines provide fully automated, precise, and safe filling, with fast installation and quality control in every cycle. Their modular design allows future upgrades and easy integration with other line equipment. In addition, they are manufactured with resistant materials and can handle foaming, flammable, or corrosive products.
Which AiCROV automatic machine do I need?
The choice mainly depends on the type of container to be filled and the product characteristics. Our team can advise you to select the machine that best suits your needs.
What types of products are AiCROV automatic machines suitable for?
Our machines are suitable for all types of liquid, viscous, or foaming products, including:
- Petrochemicals (industrial oils, lubricants)
- Chemicals (acids, solvents, etc.)
- Agrochemicals (fertilizers, pesticides)
- Food products (sauces, beverages, edible oils)
Can recipes or product configurations be stored?
Yes. AiCROV automatic machines allow you to store specific configurations and recipes for each product, ensuring repeatability and production efficiency.
Do the automatic machines incorporate an electrostatic discharge system?
Yes. Our automatic filling machines integrate an electrostatic discharge system into the weighing platform.
The platform consists of two metal plates: one for static electricity discharge and another for verification. This passive safety system minimizes the risk of sparks between the filling nozzle and the container during operation. All electrical components used in hazardous environments comply with explosive-proof regulations, ensuring safe operation in classified areas.
What happens if the outfeed conveyor is blocked?
AiCROV conveyors are equipped with photocell sensors that detect container accumulation. If the conveyor becomes full, the system automatically stops feeding and filling, preventing jams or accidents. Once cleared, production automatically resumes, ensuring a safe and continuous flow.
Related projects
Have a look at a real application of our automatic filling machines for liquids technologies in different industries.
Explosion proof EL2-E with automatic nozzle cleaning for flammable cosmetic ingredients — Seqens, United Kingdom
Seqens needed to fill high-value, flammable cosmetic ingredients into four sizes of metal cans and jerrycans, in a hazardous area.
EL2-E filling and capping line for liquid fertilizers in 20 L canisters — Omnia, Australia
Omnia, a manufacturer of specialty fertilizers and bio-stimulants, needed to fill 20-litre canisters automatically, without the operator feeding the line continuously.
EL2-B-6 automatic drum filling and complete end of line for lubricant oil — Tyumen, Siberia, Russia
A lubricant oil producer in Siberia needed a drum line that went from the empty drum to a finished pallet, wrapped and labelled.
Turnkey GMP filling plant for lactic acid — jerrycans, drums and IBCs in one clean room, Barcelona area, Spain
A lactic acid producer for the food and pharmaceutical industries needed to fill 25-litre jerrycans, 200-litre drums and IBCs inside one GMP clean room.
Four Explosion Proof Robot Filler Lines for Flammable Petrochemicals — BPCL, Kochi, India
BPCL needed very high output of highly flammable propylene derivatives, in a plant where the whole filling area is a hazardous zone.
Turnkey EL2-E line with robot palletizer for adhesives in 30 L metal drums — Dynea, Norway
Dynea, a specialist in wood adhesives, needed to fill a wide range of resins and adhesives into 30-litre metal drums at high output.
Get a quotation
Please fill the form below to get in contact: