Four jerrycan filling lines, conveyors and one robot palletizer in a turnkey packaging plant

Jerrycan Filling + Robot Palletizing Line EL2-E-V — Turnkey Project | AiCROV

What an intralogistics project includes

Flow and layout study

From your production plan and your building to a layout drawing: lanes, buffers, forklift access, operator positions and safety zones.

Capacity sizing

Buffers before and after each filler, sized so the filler never waits for a forklift or an operator — from a few containers to twelve pallets on each side.

Integration of the whole line

Fillers, cappers, labellers, coders, palletizers and stretch wrappers, including equipment from other makers or already in your plant, run from one control system. One supplier is responsible for the whole line.

Safety of the whole line

Fencing, interlocked doors and light barriers with muting, designed for the line as a whole, not machine by machine.

Testing and start-up

The line is tested in our workshop where it can be, started up on site by the same team, and handed over through our Project Execution Process.

Projects

Robot palletizer and conveyors in the packaging plant in Melbourne

A complete packaging plant in Melbourne, Australia

Four jerrycan lines, about 30 metres of conveyors, one robot palletizer serving all four lines, an automatic pallet shuttle and a stretch wrapper.

Robot Filler mounted on a gantry above the conveyor

Robot Filler at a hygiene chemicals plant in Belgium

Robot on a gantry above the conveyor because floor space was short, connected to the plant’s existing chain conveyor and stretch wrapper.

Four filling lanes for IBCs and drums joined by turntables

Five-lane IBC (tote) and drum line in Australia

Four filling lanes and one outfeed lane joined by turntables, three of them through an automatic stretch wrapper.

U-shaped IBC filling line with buffers around one filler

U-shaped IBC line in Sweden

Twelve empty and twelve full IBCs in buffer around a single filler.

Explosion proof SP2 line with pallet buffers at the infeed and outfeed

Explosion proof SP2 line in Tarragona

Twelve-pallet buffers at the infeed and outfeed, so forklifts load and unload while the line keeps filling.

Explosion proof SP3 line with conveyors carrying pallets through the wall

Polyol line in Spain

Pallets are dropped outside, carried in to be filled and wrapped, and taken back out on conveyors: no forklift in the production hall.

Equipment we integrate

Roller, chain and belt conveyors, transfers and turntables, buffers and lifts, designed and built by AiCROV and sized to the filler; robot and automatic palletizers, labellers, coders and stretch wrappers. Available in stainless steel and in an explosion proof version.

Frequently Asked Questions

What is an intralogistics project?

It is the design of how containers and pallets move through a filling plant — from the arrival of empty containers to the dispatch of wrapped pallets — and the integration of every machine that does it. AiCROV runs it as one project with one control system.

Can you integrate equipment from other suppliers or that we already have?

Yes. Wrappers, labellers, coders, palletizers or conveyors already in your plant can be integrated into the new line and controlled with it.

Who is responsible for the line?

AiCROV, as a single supplier, with one project manager from the layout study to start-up.

Do you build the conveyors yourselves?

Yes. We design and build the conveyors for our lines, so they are sized to the filler and run from the same control system.

Can a line keep forklifts out of the production hall?

Yes. Conveyors can carry pallets through the wall, so forklifts load and unload outside.

Can the whole line be explosion proof?

Yes. Conveyors, transfers and the rest of the line can be built in an explosion proof version.

Tell us about your product and your containers, and we will propose the machine.