Robot filler
Fully automated machine for weighted and production line filling of canisters, pails, drums and IBC on pallets
The Robot Filler model is designed for high productions featuring a high level of automation. It also allows much flexibility in changing the type of container. It is suitable for filling canisters, pails, drums and IBC directly on pallets (from 20 to 1.500 liters containers).
Main features
- Automatic bunghole detection by artificial vision
- Easy to use
- High reliability and durability of the equipment
- Multiformat
- ATEX Certification (optional)
- Food grade (optional)
Technical specifications
Take a closer look at the technical specifications of our Robot Filler.
| Approximate nominal productions | Up to 120 canisters/hour (20 litres) – 65 drums/hour (220 litres) – 20 IBC/hour (1.200 litres) |
| Weight scale resolution | +/- 250 gr |
| Product pump control | 3 potential contacts for controlling an on-site pump or a pilot valve for gross/fine fill |
| Power | Electrical: 3×380 VAC, 50-60Hz, <18Kw |
| Required air pressure | 5 bar |
| Work temperature | -10ºC a +45ºC |
| Product temperature | 0ºC a +130ºC |
| Product connection | 1 ½ inch male camlock |
| Approximate weight | 1.400Kg |
We have the best solution for your liquid filling machine.
Why a robot?
Service
Wherever your production is, there is a 24/7 service station nearby.
Experience
With millions of units installed since its inception, the industrial robot is now a highly sophisticated and reliable product.
Personalization and versatility
Robots are easily adaptable to fill different container formats.
Green technology
Current devices have a level of energy efficiency far superior to any dedicated machine on the market.
Operation mode
Steps for the implementation of the Robot Filler:
- Enter filling recipe.
- Place pallets with empty containers in the input conveyor.
- Machine will uncap (optional), fill, cap (optional) and seal (optional) each container on the pallet.
- Remove the pallets with full containers from the exit conveyors.
Accessories available
- Gashood with anti-drip system
- Product hose support system
- PID controller filling algorithm
- Double filling weight scale
- Overfill detection
- Filling history management
- CIP cleaning system
- Product pump control
- Frontal protection
- Dosing lances support rack
- Dosing lance number control
- Electrostatic discharge control
- Flushing system
- Connection with factory
- Packaging recipes
- Proportionate filling
Filling modes
Two filling assemblies are available. The structure is in sandblasted AISI 304 stainless steel; the nozzle is AISI 316L as standard, with many other materials available for demanding products.
Under bunghole
For products that do not foam and are neither flammable nor explosive, including dense and viscous products. The nozzle descends until it is just inside the container and fills from that position.
Immersion filling
For products that foam, and for flammable or explosive products. The nozzle descends to the bottom of the container and rises slowly, following the product level in real time as the container fills. With the immersion assembly, the filling recipe lets you choose one of three ways of filling:
- From the bottom: the nozzle stays at its lowest programmed position inside the container and performs the whole fill from there. For highly foaming products.
- From the top: the nozzle enters just inside the container and fills from there. For products that do not foam and are neither flammable nor explosive.
- Rising with the product: the nozzle opens at the bottom of the container and rises as it fills. The control system calculates the product height inside the container and keeps the nozzle at that level, stopping at the top of the container, without leaving it, until the fill is complete.
We have the best solution for your liquid filling machine.
Related projects
Take a look at a real application of our filling machines technologies in different industries.
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For this acid lactic producer we design, fabricate and install a complete filling plant composed by two filling lines using a common end of line.
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BPCL (Bharat Petroleum Corporation Limited) installed in Kochi (India) 4 fully automatic lines for drum filling. Bharat Petroleum is one of the largest companies in…
Automatic Acid Peracetic Filling Line for Drums, IBCs and Canisters
The project consists of a fully automatic Robot Filler designed to fill a wide range of palletized containers, including drums, barrels, totes, IBCs, canisters, and…
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