SP1 Dual Scale Filling Line — Syngenta Colombia

Three SP1 Fillers with Dual Scale, from 25 L Jerrycans to 1,000 L IBCs — Syngenta, Colombia

CustomerSyngenta
CountryColombia
Year2021
IndustryAgrochemicals
Containers25 L jerrycans · 200 L / 55 gal drums · 1,000 L / 275 gal IBCs (totes)
Machine3 × SP1 — two explosion proof, one standard
ConfigurationPallet scale + additional small-container scale
AccuracyAbout ±250 g on drums and IBCs, about ±15 g on 25 L jerrycans
In serviceSince 2021

More on this application: Filling machines for agrochemicals and liquid fertilizers

The challenge

Syngenta wanted one machine for very different containers, from 25-litre jerrycans to 1,000-litre IBCs, and some of its products are flammable.

The solution

video

SP1 Gravimetric Filling Machine — Dual Scale, Explosion Proof | Syngenta, Colombia | AiCROV

Three SP1 units: two in an explosion proof version for the flammable products, one standard. Each SP1 works with two scales. The pallet scale takes drums and IBCs, where a tolerance of around ±250 g is fine. For 25-litre jerrycans that would be far too coarse, so a second, smaller scale sits next to the machine and brings the tolerance down to about ±15 g. The operator swings the arm to whichever scale matches the container. Filling is by immersion: the nozzle reaches the bottom and rises with the product, so no air is trapped and foam stays low.

The result

One machine type covers every container in the plant, with the right accuracy for each, running since 2021.

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Alejandro Álvarez
Alejandro Álvarez
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