detergent and cleaning products

Semi Automatic filling system for detergents and cleaning products

Industry: Chemicals
Machines used: SP1
Containers: Drums, IBC
Functions: Filling

Products: Detergents and cleaning products
Certifications: None
Production rates: 18 IBC / hour; 35 drums / hour 

AiCROV installed a semi-automatic machine SP1 for filling domestic and basic chemistry such as washing detergents, cleaning agents or body care products. This customer is placed in Serbia for 70 years and today, the industry uses advanced production processes and modern technology to ensure high product quality and environmental protection.  

Drum and IBC filling system

This customer from Serbia installed an SP1 semi-automatic filling machine for drums and IBC’s. This customer fills detergents and cleaning products. SP1 allows the customer a quick change of format and product. This versatile machine is tailored to meet the dynamic needs of our clients, providing a perfect balance of automation and manual control.  

Customer needed to fill a huge range of container format. From 1 liter until 200l drums and IBC’s. For this reason, the main accessory of this project is the extra scale for small containers. The same machine can either fill IBC or 1-liter bottles at a time. This extra scale allows to assure the needed precision for both small and big containers.          

Detergents and cleaning products must produce foam when filling, this is the reason why a long nozzle must be installed. Foam is avoided by filling the product from the bottom of the container and following the product.

Key Advantages of the SP1 Semi-Automatic Filling Machine

1. Flexibility in Adaptation: The SP1 stands out for its exceptional adaptability. It can easily accommodate various container sizes (drums and IBC) and shapes, making it ideal for businesses that produce a diverse range of products. Operators can quickly adjust the machine settings to fill different containers, enhancing operational flexibility and efficiency.

2. User-Friendly Operation: One of the primary benefits of the SP1 is its user-friendly interface. Designed with operators in mind, the machine is straightforward to set up and use. This ease of operation reduces the learning curve, allowing staff to become proficient with minimal training. The intuitive controls ensure smooth transitions between different product runs, enhancing overall productivity.

3. Precision and Control: The SP1 offers precise filling capabilities, ensuring that each container is filled accurately to the desired level. This precision reduces detergent and cleaning product wastage and maintains consistency across all filled containers, either drums , IBC’s r canisters. Operators have full control over the filling process, allowing for adjustments in real-time to accommodate variations in product viscosity or container size.

4. Easy Maintenance and Durability: The SP1 is built with durability in mind, featuring high-quality components that ensure long-term reliability. The design facilitates easy maintenance, allowing operators to perform routine checks and upkeep without extensive downtime. This durability translates to reduced maintenance costs and a longer lifespan for the machine.

5. Versatility in Product Handling: The SP1 is not limited to a specific type of product. It is capable of handling a wide range of detergents and cleaning products, from liquids to gels. This versatility makes it a valuable asset for businesses that produce multiple types of cleaning solutions, ensuring that all products can be efficiently and effectively filled using the same machine.

6. Enhanced Safety Features: Safety is a paramount concern in any production environment. The SP1 is equipped with safety features that protect operators during the filling process. These features include emergency stop buttons, safety guards, and overload protection, ensuring a safe working environment.

The SP1 semi-automatic filling machine exemplifies our commitment to providing flexible, efficient, and user-friendly solutions for the detergents and cleaning products industry. Its adaptability to various containers and products, combined with precision and ease of use, makes it an invaluable tool for enhancing production processes. With the SP1, our clients can achieve higher productivity, reduced waste, and cost savings, all while maintaining the highest standards of quality and safety.