Filling machines in India — AiCROV contact and projects

Industrial Filling Machines For Chemical And Petrochemical Industries In India

AiCROV provides international engineering experience supporting chemical and petrochemical manufacturing projects across India.

From stand-alone filling stations to fully automatic filling lines for drums, IBCs (totes) and industrial containers.

A Global Manufacturer Serving Projects Across India

AiCROV serves the Indian market through our dedicated Sales Manager, Ahmed Salman, who speaks the local language and coordinates all projects in the region.

This structure ensures that customers in India benefit from direct access to AiCROV’s engineering and manufacturing expertise, combined with personalized project management and support.

Through Ahmed Salman, customers in India receive:

  • Direct communication with a knowledgeable contact

  • Expert guidance on project requirements

  • Coordination with AiCROV’s engineering and production teams

  • Support for planning, commissioning, and after-sales service

  • Assistance with spare parts and long-term operational needs

Talk to us about a similar project

Your local contact for India:

YOUR AiCROV CONTACT FOR INDIA
Ahmed Salman
Ahmed Salman
Sales Manager · Tarragona

We work with customers in India directly: Ahmed handles your project from the first conversation to commissioning.

a_salman@aicrov.comSpeaks English, Hindi and Arabic

AiCROV in India

India is one of the countries where we have built our largest lines: four explosion proof Robot Filler lines for flammable petrochemicals and two automatic drum filling lines for lubricant oils.

Our projects in India

Local support. India is followed by our sales manager for the Middle East and Asia-Pacific, from the first visit to start-up. Remote assistance and spare parts from globally distributed brands support every installation.

Why Chemical and Petrochemical Companies Choose AiCROV?

AiCROV filling systems are engineered for demanding industrial environments, including chemical, petrochemical, and lubricant production facilities.

Our approach emphasizes reliability, safety, and seamless integration with existing plant operations. AiCROV systems are trusted worldwide by manufacturers handling hazardous, high-value, and challenging liquids.

  • Reliable machines for demanding environments, built for continuous operation

  • Accurate filling systems ensuring precision and consistency

  • Custom-engineered solutions tailored to each production process

  • Engineering expertise in chemical and petrochemical liquids

  • Seamless integration with current production lines and plant infrastructure

  • Flexible system configurations, from stand-alone filling stations to fully automated filling lines

Built for India industrial environments

Filling operations in India span one of Asia’s most diverse and rapidly expanding chemical manufacturing landscapes. The Gujarat coastline — anchored by Surat, Vadodara and the Dahej and Hazira special economic zones — concentrates the country’s largest petrochemical and specialty chemical capacity, while Maharashtra’s industrial corridors around Mumbai, Pune and Nagpur host significant volumes of lubricants, agrochemicals and pharmaceutical-grade liquids. The southern states of Tamil Nadu, Telangana and Karnataka add capacity in food-grade processing and fine chemicals, reflecting India’s growing role as a global chemical export hub.

Every project for India is reviewed by our engineering team against the requirements that apply where the machine will be installed — such as PESO (Petroleum and Explosives Safety Organisation) for hazardous liquid handling, IS/IEC standards for electrical equipment in explosive atmospheres and BIS where applicable — so the machine can be commissioned and operated without surprises. Container conventions in India follow the metric system — 200-litre (55 gal) drums, 1,000-litre (275 gal) IBC totes and 20-litre (5 gal) HDPE jerry cans are predominant across industrial sites — and our weighing-based filling technology handles these formats with consistent accuracy across product viscosities and hazard classifications.

With engineering and manufacturing centralized in Tarragona, Spain, Indian manufacturers benefit from direct access to AiCROV’s technical team throughout the full project lifecycle — from initial specification and engineering through installation, commissioning and long-term after-sales support. For plant managers across Gujarat’s petrochemical zones, Maharashtra’s industrial corridors or the fast-growing chemical clusters of the south, this direct relationship ensures European engineering precision without the complexity of additional intermediaries.

Trusted by leading companies in the chemical, petrochemical and manufacturing industries.

Since 2006

Served on 5 continents

CE marked, engineered for local regulations

+300 Projects Completed

Our Liquid Filling Machines handle:

What do we offer?

Custom Solutions

We develop filling machines tailored to your requirements. From high-viscosity lubricants to hazardous chemicals, our systems are configured to meet your specific operational demands.

Engineering Support

Our relationship doesn’t end at delivery. AiCROV provides engineering assistance, commissioning support, operator training, and ongoing technical service.

Reliability & Efficiency

Designed for durability and precision, our systems ensure reliable operation over time, reducing service interruptions and enhancing overall filling performance and throughput.

Industrial Safety

Every project is reviewed by our engineering team against the regulations of the country of installation, for safe handling of corrosive, flammable and high-risk liquids.

How do we work a project?

  1. KICK OFF: Needs analysis and custom design.
  2. PLANNING: Project plan and resource preparation.
  3. EXECUTION: Machine construction and technical management of the process.
  4. FIRST TEST: Factory Acceptance Test (FAT)
  5. SHIPPING & INSTALLATION: Shipping and commissioning.
  6. FINAL TEST: Site Acceptance Test (SAT)
  7. FOLLOW-UP: Technical assistance and after-sales follow-up.

Industrial filling problems we solve

Manual Filling Inefficiencies

Slow manual processes limit throughput and increase labour costs across filling operations.

Product Loss & Spills

Inaccurate dosing leads to costly product waste, spillage and environmental hazards.

Foaming Liquids

Foam-prone products require specialised filling techniques to maintain accuracy and speed.

Viscous Liquid Dosing

High-viscosity products demand precise control systems for consistent filling volumes.

Hazardous Chemical Handling

Chemical filling operations require safety-engineered systems to protect operators and facilities.

Safety Requirements

Explosive atmospheres call for equipment engineered and certified under the scheme that applies in the country of installation.

Projects in India

EL2-B-4 automatic drum filling machine for motor and lubricant oils — Indian Oil (IOCL), India

EL2-B-4 automatic drum filling machine for motor and lubricant oils — Indian Oil (IOCL), India

EL2-B-4 for Indian Oil (IOCL): 200 L metal drums of motor and lubricant oil uncapped, filled to ±0.1%, recapped and sealed on a hands-off four-station machine.

EL2-B-4 drum filling line with automatic palletizer for lubricant oil — Indian Oil (IOCL), India

EL2-B-4 drum filling line with automatic palletizer for lubricant oil — Indian Oil (IOCL), India

EL2-B-4 line for Indian Oil (IOCL): 200 L drums uncapped, filled to ±0.1%, recapped, sealed and palletized two by two, with no operator handling the product.

Four Explosion Proof Robot Filler Lines for Flammable Petrochemicals — BPCL, Kochi, India

Four Explosion Proof Robot Filler Lines for Flammable Petrochemicals — BPCL, Kochi, India

Four explosion proof Robot Filler lines for BPCL in Kochi, India: flammable propylene derivatives into drums and IBCs, 120 drums/h per line.

FAQ about AiCROV filling machines

  • Do AiCROV filling machines meet Indian safety and electrical standards?

Our filling systems are CE marked as standard. For India, our engineering team reviews every project against the requirements that apply at the installation site — such as PESO (Petroleum and Explosives Safety Organisation) regulations for hazardous liquid handling, IS/IEC standards for electrical equipment in explosive atmospheres and BIS where applicable — and we design, verify and document the machine accordingly.

  • Who handles installation and commissioning in India?

AiCROV engineers from Tarragona travel directly to your facility for on-site commissioning, operator training and Site Acceptance Test (SAT). For complex automated lines, a dedicated engineering team is deployed for the full commissioning process. This direct relationship ensures full technical accountability throughout the project lifecycle.

  • What container sizes do your machines fill in the Indian market?

From 1 litre up to 1,500 litres (400 gal). The most common formats across Indian industrial sites are 20-litre HDPE jerry cans, 200-litre drums and 1,000-litre IBC totes. Custom configurations are available for non-standard containers and for the carboy formats used in pharmaceutical and fine chemical applications.

  • Do you provide spare parts and after-sales support in India?

Spare parts are dispatched directly from our manufacturing facility in Tarragona, with expedited shipping available to all major Indian industrial hubs. Remote connectivity is available as an option on every AiCROV machine, Plug & Fill included, allowing our Tarragona team to support Indian operations in real time and minimise unplanned downtime.

  • Can your systems fill hazardous chemicals, flammable solvents or corrosives?

Yes. AiCROV machines fill corrosive acids, flammable solvents, lubricants, agrochemicals and other hazardous liquids every day. For hazardous-area installations in India, equipment is engineered for PESO requirements and the IS/IEC explosive atmosphere zone classification of your plant, under the certification scheme that applies to the project.

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