Industrial Filling Machines For Chemical And Petrochemical Industries In India

AiCROV provides international engineering experience supporting chemical and petrochemical manufacturing projects across India.

From stand-alone filling stations to fully automatic filling lines for drums, IBCs and industrial containers.

Typical projects: €50,000 – €2,000,000+

A Global Manufacturer Serving Projects Across India

AiCROV serves the Indian market through our dedicated Sales Manager, Ahmed Salman, who speaks the local language and coordinates all projects in the region.

This structure ensures that customers in India benefit from direct access to AiCROV’s engineering and manufacturing expertise, combined with personalized project management and support.

Through Ahmed Salman, customers in India receive:

  • Direct communication with a knowledgeable contact

  • Expert guidance on project requirements

  • Coordination with AiCROV’s engineering and production teams

  • Support for planning, commissioning, and after-sales service

  • Assistance with spare parts and long-term operational needs

Ahmed Salman

Meet Ahmed Salman

AiCROV's Middle East and Asia Sales Manager
a_salman@aicrov.com

Why Chemical and Petrochemical Companies Choose AiCROV?

AiCROV filling systems are engineered for demanding industrial environments, including chemical, petrochemical, and lubricant production facilities.

Our approach emphasizes reliability, safety, and seamless integration with existing plant operations. AiCROV systems are trusted worldwide by manufacturers handling hazardous, high-value, and challenging liquids.

  • Reliable machines for demanding environments, built for continuous operation

  • Accurate filling systems ensuring precision and consistency

  • Custom-engineered solutions tailored to each production process

  • Engineering expertise in chemical and petrochemical liquids

  • Seamless integration with current production lines and plant infrastructure

  • Flexible system configurations, from stand-alone filling stations to fully automated filling lines

Built for India industrial environments

Filling operations in India span one of Asia’s most diverse and rapidly expanding chemical manufacturing landscapes. The Gujarat coastline — anchored by Surat, Vadodara and the Dahej and Hazira special economic zones — concentrates the country’s largest petrochemical and specialty chemical capacity, while Maharashtra’s industrial corridors around Mumbai, Pune and Nagpur host significant volumes of lubricants, agrochemicals and pharmaceutical-grade liquids. The southern states of Tamil Nadu, Telangana and Karnataka add capacity in industrial coatings, food-grade processing and fine chemicals, reflecting India’s growing role as a global chemical export hub.

AiCROV builds filling systems aligned with India’s regulatory and operational environment: compliance with PESO (Petroleum and Explosives Safety Organisation) requirements for hazardous liquid handling, adherence to IS/IEC standards for electrical equipment in explosive atmospheres, and compatibility with BIS certification frameworks where applicable, alongside our standard ATEX engineering. Container conventions in India follow the metric system — 200-litre drums, 1,000-litre IBC totes and 20-litre HDPE jerry cans are predominant across industrial sites — and our weighing-based filling technology handles these formats with consistent accuracy across product viscosities and hazard classifications.

With engineering and manufacturing centralized in Tarragona, Spain, Indian manufacturers benefit from direct access to AiCROV’s technical team throughout the full project lifecycle — from initial specification and engineering through installation, commissioning and long-term after-sales support. For plant managers across Gujarat’s petrochemical zones, Maharashtra’s industrial corridors or the fast-growing chemical clusters of the south, this direct relationship ensures European engineering precision without the complexity of additional intermediaries.

Trusted by leading companies in the chemical, petrochemical and manufacturing industries.

+25 Years of Experience
&
+20 Years building filling systems

+35 Countries Served

CE-certified and industry compliant

+300 Projects Completed

Our Liquid Filling Machines handle:

What do we offer?

Custom Solutions

We develop filling machines tailored to your requirements. From high-viscosity lubricants to hazardous chemicals, our systems are configured to meet your specific operational demands.

Engineering Support

Our relationship doesn’t end at delivery. AiCROV provides engineering assistance, commissioning support, operator training, and ongoing technical service.

Reliability & Efficiency

Designed for durability and precision, our systems ensure reliable operation over time, reducing service interruptions and enhancing overall filling performance and throughput.

Industrial Safety

Our equipment is designed and manufactured to meet industry standards and safety requirements, ensuring secure handling of corrosive, flammable, and high-risk liquids.

How do we work a project?

  1. KICK OFF: Needs analysis and custom design.
  2. PLANNING: Project plan and resource preparation.
  3. EXECUTION: Machine construction and technical management of the process.
  4. FIRST TEST: Factory Acceptance Test (FAT)
  5. SHIPPING & INSTALLATION: Shipping and commissioning.
  6. FINAL TEST: Site Acceptance Test (SAT)
  7. FOLLOW-UP: Technical assistance and after-sales follow-up.

Industrial filling problems we solve

Manual Filling Inefficiencies

Slow manual processes limit throughput and increase labour costs across filling operations.

Product Loss & Spills

Inaccurate dosing leads to costly product waste, spillage and environmental hazards.

Foaming Liquids

Foam-prone products require specialised filling techniques to maintain accuracy and speed.

Viscous Liquid Dosing

High-viscosity products demand precise control systems for consistent filling volumes.

Hazardous Chemical Handling

Chemical filling operations require safety-engineered systems to protect operators and facilities.

Safety Requirements

Explosive atmosphere environments need certified equipment meeting strict explosive-proof directives.

FAQ about AiCROV filling machines

  • Do AiCROV filling machines meet Indian safety and electrical standards?

Our filling systems are CE certified by default. For the Indian market we adapt them to local requirements including compliance with PESO (Petroleum and Explosives Safety Organisation) regulations for hazardous liquid handling, adherence to IS/IEC standards for electrical equipment in explosive atmospheres, and compatibility with BIS certification frameworks where applicable, alongside our standard ATEX and IECEx engineering.

  • What is the typical lead time to deliver a filling machine to India?

Standard semi-automatic systems ship in 14-18 weeks from order confirmation. Fully automatic lines (EL2-E, robot filler) typically require 20-28 weeks. Lead times include Factory Acceptance Test (FAT) in Tarragona and sea freight to India, with port entry typically through Nhava Sheva (Mumbai), Mundra (Gujarat) or Chennai depending on destination state.

  • Who handles installation and commissioning in India?

AiCROV engineers from Tarragona travel directly to your facility for on-site commissioning, operator training and Site Acceptance Test (SAT). For complex automated lines, a dedicated engineering team is deployed for the full commissioning process. This direct relationship ensures full technical accountability throughout the project lifecycle.

  • What container sizes do your machines fill in the Indian market?

From 1 litre up to 1,500 litres. The most common formats across Indian industrial sites are 20-litre HDPE jerry cans, 200-litre drums and 1,000-litre IBC totes. Custom configurations are available for non-standard containers and for the carboy formats used in pharmaceutical and fine chemical applications.

  • Do you provide spare parts and after-sales support in India?

Spare parts are dispatched directly from our manufacturing facility in Tarragona, with expedited shipping available to all major Indian industrial hubs. Remote diagnostics through secure VPN are included with our Compact and Advance machines, allowing our Tarragona team to support Indian operations in real time and minimise unplanned downtime.

  • Can your systems fill hazardous chemicals, flammable solvents or corrosives?

Yes. AiCROV machines fill corrosive acids, flammable solvents, lubricants, agrochemicals and other hazardous liquids every day. For hazardous-area installations in India, equipment is engineered to PESO requirements and the relevant IS/IEC explosive atmosphere zone classification of your plant, with full ATEX and IECEx certification available as standard.

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Looking for a Reliable Filling Solution?

Complete the form and our experts will get in touch to discuss your requirements and propose a solution tailored to your operation.

We are in: Carrer del Mercuri, 21 43006 Tarragona, Tarragona (Spain)

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